Our Go-Kart Project

From Idea to Reality

A DIY project where we designed and built a fully functional electric-powered go-kart from scratch.

See the Kart

About the Project

This go-kart started as an idea (one of my grandsons and I discussed the project for over a year on weekly walks) and turned into a months-long build process. We sourced parts, built the frame using 2x4 lumber, and underwent numerous iterations to prepare the kart. My grandchildren had significant input into the design decisions. The project taught us skills in fabrication, mechanics, and design.

Photo Gallery
A basic frame

Early stage view of the basic chassis

   Steering connected

Adjusting front-end elements for steering




Brake Pedal

Spring-loaded brake pedal

   Rear brake

Rear disk brake
Battery

Lithium ion battery

   Speed controls

Three-way speed control and Forward/Reverse control
Steering

Closeup of steering column brackets

   Rear storage bin

Rear storage unit for tools etc.
Steering

Upgraded front-end construction

   Front View

View of kart front-end
Rear storage bin

Front-end braces to maintain proper wheel bracket positioning

   Front View

Full view of kart
Laminates

Rebuilt front end with laminated oak sections

   Motor gearing

Motor and chain setup
Parts View

View of parts for steering, braking, and wheels/tires

   Full view

Full view of kart
Rear storage bin

Closeup of motor controller unit

   Front View

Charging/Voltmeter
Chain tensioning

Chain tensioning system to maintain tight chain connection

    




Video Gallery

Specifications


LINKS


  1. Brushless DC Motor Kit
  2. 48V 20 AH Lithium Battery
  3. 29" Go Kart wheels, tires, steering, brake kit